Filling Machines

Gear Pump Filler

The two four six head gear pump filler is a fully automatic machine which fills a pre-select amount of product into a container. Gear pumps are available in 5 litre, 10 litre, 17 litre and 35 litres per minute, based on water at ambient, excluding cycle time (containers stopped via a pneumatic cylinder under filling nozzles, fill procedure nozzle extract container release). The Filling Machines accuracy, product being filled and the container size will determine the correct size gear pump to be used. The machine is manufactured entirely in stainless steel and non-ferrous materials.

The bottles enter the machine on a conveyor; a pneumatic gate system allows the containers to stand under the filling heads and keeps the rest of the containers isolated on the conveyor line. The filling operation then starts to the pre-set count. Each filling nozzle is fitted with its own positive shut off valve, which shuts off the product flow once filling is completed and prevents excess dripping. The machine is fitted with a short stroke diving system.

A product hopper tank is supplied with the machine, which is pneumatically controlled by means of modulating valve or probe or mercury switch.

• PLC Controlled
• Fully automatic
• Full diving system to reduce foam in certain products is optional
• Positive shut off valves
• Neck Gripper / Drip Tray is optional
• Filling speed depends on size of container / bottles and viscosity of liquid / product

2 or 4 Head Table Top Pneumatic Gravity Filler

The hopper of the pneumatic gravity filler is fitted with 4 light action filling valves, which operate under gravity. The liquid level in the product hopper is controlled by means of an optional float ball valve. The filling machine is manufactured entirely from stainless steel and non-ferrous metals and is custom-built and tested at our plant in accordance with your requirements.

The containers are placed onto the Pneumatic lifting filling platforms by hand. The Filling Machines valves are actuated by the containers and therefore have a built in no bottle, no fill function. The target level in each bottle can be individually controlled by adding or removing valve spacers. The valves fill to a constant level measured from the top of the bottle.

For different bottle sizes or heights, the filling platform can be adjusted up and down. With this system, a constant filling volume is obtained over the whole filling range. Filling speed is dependent on product viscosity and operator efficiency.

(Nett weight – 120kg. Crated weight – 160kg)

Dimensions Crated – L1145mm x W615mm x H1990mm)

6 Head Level Manual Gravity Filler

The hopper of the manual gravity filler is fitted with 6 light action filling valves, which operate under gravity. The liquid level in the product hopper is controlled by means of a float ball valve. The filling machine is manufactured entirely from stainless steel and non-ferrous metals and is custom-built and tested at our plant in accordance with your requirements. The containers are placed onto the filling platform by hand. The valves are actuated by the containers and therefore have a built in no bottle, no fill function. The target level in each bottle can be individually controlled by adding or removing valve spacers. The valves fill to a constant level measured from the top of the bottle.

For different bottle sizes or heights, the filling platform can be adjusted up and down. With this system, a constant filling volume is obtained over the whole filling range. Filling speed is dependent on product viscosity and operator efficiency.

(Nett weight – 120kg. Crated weight – 160kg)

Dimensions Crated – L1145mm x W615mm x H1990mm

8 Head Pneumatic Gravity Filler

The hopper of the pneumatic gravity filler is fitted with 8 light action filling valves, which operate under gravity. The filling machine is manufactured entirely from stainless steel and non-ferrous metals and is custom-built and tested at our plant in accordance with your requirements.

The containers are hung by the neck on the Pneumatic lifting filling platforms by hand. The valves are actuated by the containers and therefore have a built in no bottle, no fill function. The target level in each bottle can be individually controlled by adding or removing valve spacers. The valves fill to a constant level measured from the top of the bottle.

For different bottle filling heights the filling platform can be adjusted up and down. Change parts can be supplied for different bottle necks. With this system, a constant filling volume is obtained over the whole filling range. Filling speed is dependent on product viscosity and operator efficiency.

6 or 8 Head Automatic Gravity Feed Filler

The automatic gravity feed filler is controlled by a PLC and the filling cycle is controlled by time. Valves are actuated by the containers and therefore have a built in no bottle, no fill function. The target level in each bottle can be individually controlled.

The valves fill to a constant level measured from the top of the bottle. Bottles enter the machine on a conveyor and a pneumatic gate system allows the containers to stand under the filling heads and keeps the rest of the containers isolated on the conveyor line.

The machine is fitted with a short stroke diving system. The liquid level in the product hopper is controlled by means of a float ball valve.

The filling machine is manufactured entirely from stainless steel and non-ferrous metals.

DXGF 16-16-5

The DXGF 16-16-5 Tri-Block integrates rinsing, filling and capping on one machine. Counter-pressure filling technology is utilized to make this machine suitable for carbonated drinks. Empty bottles are fed into the machine via an air conveyor. The bottles are separated and fed into a star-wheel.

A rinsing carousel grips bottles from the star-wheel and inverts them through 180º and a rinsing media (supplied by the customer) is sprayed into the bottles. The rinsing nozzles are specially designed to eliminate any dead corners inside the bottles during rinsing. After leaving the rinsing section, the bottles continue to move upside down for a while to drain excess water before reverting back into the upright position.

After rinsing, the clean bottles are transferred to the filling carousal via a transfer star-wheel. Bottles are pre-pressurized by the CO2 from inside the ring bowl where after the filling valve is opened and the product will flow into the bottle. The filling level is determined by the length of gas-return pipe. Different lengths of gas-return pipes can be used to achieve different filling levels. A Sensor is used to detect that bottles are present and incorporates a no bottle no fill principle.

Bottles are transferred from filling section to the capping section via a transfer star-wheel. Caps are orientated in a Cap Unscrambler installed on the top of the Capping machine and fed down a Cap Chute to a Cap Feeding Plate. A Pick and Place system is being used and the capping chuck collects the caps from the capping plate and screws them onto the bottles. The capping system also incorporates a no bottle no cap facility. Adjustable magnetic torque heads are utilized to apply constant and precise torque to the screw caps. These torque heads are maintenance free. A Cap Feeder feeds the Unscrambler with caps when required and is controlled by the machine’s PLC.

The machine is controlled by a PLC with touch screen. A variable speed drive controls the speed of the filling machine and is adjustable to suit requirements. All material that has direct contact with the product is made of food grade ANSI 304 Stainless Steel.

PC Pump Filler – Filling Machines

A head PC pump filler is a fully automatic machine which fills a pre-select amount of product into a container. Pumps are available in 20, 25 and 40mm. The filling accuracy, product being filled and the container size will determine the correct size pump to be used. The machine is manufactured entirely in stainless steel and non-ferrous materials. The bottles enter the machine on a conveyor; a pneumatic gate system allows the containers to stand under the filling heads and keeps the rest of the containers isolated on the conveyor line. The filling operation then starts to the pre-set count. Each filling nozzle is fitted with its own positive shut off valve, which shuts off the product flow once filling is completed and prevents excess dripping. The machine is fitted with a short stroke diving system.

A product hopper tank is supplied with the machine, which is pneumatically controlled by means of modulating valve or probe or mercury switch.

• PLC Controlled
• Fully automatic
• Full diving system to reduce foam in certain products is optional
• Positive shut off valves
• Filling speed depends on size of container / bottles and viscosity of liquid/product

Piston Filler – Full Diving System

The piston filler is a fully automatic machine, which fills a pre-select amount of product into a container. Standard Cylinders can fill from 100ml to 1000ml. Larger cylinders are available on request. The filling accuracy, product being filled and the container size will determine the correct size cylinder to be used. The machine is manufactured entirely in stainless steel and non-ferrous materials. The bottles enter the machine on a conveyor; a pneumatic gate system allows the containers to stand under the filling heads and keeps the rest of the containers isolated on the conveyor line. The filling operation then starts to the pre-set stroke. Each filling nozzle is fitted with its own positive shut off valve, which shuts off the product flow once filling is completed and prevents excess dripping. The machine is fitted with a full diving system.

A product hopper tank is supplied with the machine and is pneumatically controlled by means of either a modulating valve or probe or level switch.

• PLC Controlled
• Fully automatic
• Full diving system to reduce foam in certain products is optional
• Positive shut off valves
• Filling speed depends on size of container / bottles and viscosity of liquid/product

Retractable Drip Tray:

This unit consists of a stainless steel trough, which slides in and out underneath the nozzles after each cycle. Any product that may drip off the nozzle will be caught in the drip tray and will be drained away to a designated point.

Two (2) Head Gear/ Peristaltic Pump Filler – Semi Diving Nozzle:

Two (2) Head Gear/ Peristaltic Pump Filler – Full Diving Nozzle:

Four (4) Head Gear/ Peristaltic Pump Filler:

Six Head Semi-Automatic Rotary Filler – Filling Machines

• Rotary type machine fills containers on a mono-block base
• All parts in contact with the product are manufactured from stainless steel
• Containers are manually fed and removed from the filling section
• Six Filling Valves are fitted to the hopper tank that operates under gravity
• Valves are actuated by the containers and therefore have a built in no bottle, no fill function
• Target level in each bottle can be individually controlled by adding or removing valve spacers
• Liquid level in the product bowl is controlled by means of a proportional pneumatic modulating valve, actuated by a float
• With this system, a constant filling volume is obtained over the whole filling range
• The machine is designed to handle a large range of bottle types. For different bottle sizes or heights, the filling platform can be adjusted up and down
• All settings on the machine are quick and easy to adjust
• Filling Machines speed is dependent on product viscosity and operator efficiency but up to 2400 bph can be expected when filling 500ml water and 1800 for 1 Litres

Single Head Piston Filler

This is a filler which fills a pre-select amount of product into a container. The machine is manufactured entirely in stainless steel and non-ferrous materials.

The filling operation starts by manually switching on the machine where after the machine start with a reciprocating filling action. The speed of fill is adjusted by setting the flow control valve on the pneumatic piston.

Filling speed depends on size of container / bottles and viscosity of liquid/product.